Hi Guys,
Just thought I would share my current project for my old e30 I sold to my workmate, I am currently modelling a front valance based off my E30's AC Schnitzer front valance, just pushing the lip out a little further.
Below is a link to where I am at and to gallery of the progress so far.
http://imgur.com/a/1GKyg
Basic process I am going for with this one off is build a mold directly onto a spare bumper with expanding foam, carved to shape,
glue foil over the whole thing.
Fiberglass over the whole thing,
Once I have established a reasonable outter shell we will pop the whole thing off, remove the original foam and build the fiberglass up from behind, I can then clean up / sand and body filler the front , primer and spray.
Be interesting to see how it turns out, has been fun project so far, also repaired side skirts .