Jump to content
Sign in to follow this  
aja540i

E61 M5 SMG wiring repair

Recommended Posts

I recently got a red cog of doom on the centre display of the M5, not the first time but last time it was the clutch and I have done that, soooo...

A bit of googling and I discover a common failure point on the SMG 3 box is the insulation on the small wiring loom that connects the shift control solenoids to the main harness, long story short, heat + years = warning lights!

As luck would have it there was an E60 M5 box on trademe so I bought that with the intention of putting it into my car while I give my box a good refresh, and then swap them over again. First issue, the replacement box also had the wiring loom issue so I did a practice run on that box to sort it out before it goes in the wagon.

34310994_2022-10-0811_44_22.thumb.jpg.b5e20a9723a0a55fc96f495611fcafc5.jpg

box as it was when I got it, approx 140km on it, insulation is hard and crumbly....

118934513_2022-10-0812_00_29.thumb.jpg.41da22332e1903bcbebee667da66e162.jpg

Disassembled plug, unpinned one wire at a time and scraped old insulation off, then 4mm twin wall heartshrink and repin the wire, repeat as necessary....

1369482562_2022-10-0815_54_21.thumb.jpg.9e422836ab2b6746bf5cf478c0f58f89.jpg

wrapped the whole lot and replaced the loom clip, then covered the end in liquid electrical tape to keep water out....

1219844233_2022-10-0815_54_13.thumb.jpg.3b5d1d4e5f961598069a900b454b7c6b.jpg

Oil changed, oil strainer cleaned and refitted, new crush washers on all the plugs and filter...

522667373_2022-10-0816_40_21.thumb.jpg.c2ccadd34bde6dc411c2819bbf2e346e.jpg

  • Like 6

Share this post


Link to post
Share on other sites

Perfect example of cost cutting 

Share this post


Link to post
Share on other sites

Yeah, but it lasted waaayy longer than the warranty period so makes good sense from a business point of view.

Share this post


Link to post
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
Sign in to follow this  

×
×
  • Create New...