damomonster 0 Report post Posted June 14, 2016 Hey everyone.. Moving onto the next fault in my '99 540i - the Fuel Needle in the cluster won't go to Full - even when using Test 2 to test the cluster - it only goes to 3/4's - is there any ideas on this or recommends as to who I could send the cluster to for repair? Cheers, Damo Quote Share this post Link to post Share on other sites
E36_Turbo 84 Report post Posted June 14, 2016 Could try looking at the fuel sending unit? Fuel level sensor?....i don't know for sure as i don't own a 5 series, but will suggest some ideas. 1 Quote Share this post Link to post Share on other sites
aja540i 1906 Report post Posted June 14, 2016 Have you checked the sender, mine did this and it turned out to be a damaged float on the level sender, it was soaking up fuel and sinking! 1 Quote Share this post Link to post Share on other sites
damomonster 0 Report post Posted June 14, 2016 Hey there! Thanks for the replies - No I havent check the sender - I thought since the cluster test failed that it must be the cluster itself - when the cluster does a self test does it actually get its reading from the sender even in self test? Cheers Quote Share this post Link to post Share on other sites
M3AN 4016 Report post Posted June 14, 2016 No a cluster test is just that, it's testing the cluster only. You have a cluster fault but I can't offer more than that sorry. Quote Share this post Link to post Share on other sites
damomonster 0 Report post Posted June 16, 2016 Yeah I think that its the needle/spindle/cluster thats acutally faulty.. im wondering if the cluster has been repaired at some stage (pixel refresh) and someones damaged the needle/spindle... Does anyone know where the best place in NZ is to send my cluster for repair? After reading all the tamper dot/coding type stuff I dont think replacing the cluster outright is really for me.. Cheers, Damo Quote Share this post Link to post Share on other sites
NZ00Z3 187 Report post Posted June 16, 2016 (edited) Hi It sounds like you have a poor resistance connection somewhere in your fuel gauge circuit in the instrument cluster. The following link is for a Z3 but it may have the information you need for your 540. The clusters look similar. http://www.bimmerforums.com/forum/showthread.php?1041265-Z3-Fuel-Gauge-Fixes-Stuck-Low-Fuel-amp-Wacky-Gauge&highlight=gas+gauge Hope it helps Regards Muzz Edited June 16, 2016 by NZ00Z3 Quote Share this post Link to post Share on other sites
