UPDATE
I got given a m62b44 non vanos by forum member @francoisv, so huge shout out to Frank.
I disassembled the block and cleaned it with degreaser and the water blaster.
Then I took the block, heads, pistons, crank and cams to Taylor Automotive to be thoroughly checked.
The bores in the block were out of round by 7 thou, so the block is no good, but I will keep it to use as a dummy to test fit in the engine bay. Then maybe a coffee table
The heads, crank, pistons, rods and cams all passed with flying colours so I'm really happy about that.
I put the block in the engine bay to get an idea of fitment. I made cardboard mock ups of the cylinder heads to scale, and taped them on.
This is just a rough mock up stage and I don't want to risk damaging the good heads. There is a metal piece on the passenger side of the engine bay that fouls the passenger side head.
So this piece was cut out. It will be tidied up later when I smooth and paint the engine bay.
The cardboard engine now fits.
I got a bellhousing for $30 from Zebra wreckers today, so I will bolt that on to the dummy engine to help with the placement in the engine bay. I want the engine as far back and as low as possible. This will make it even harder, but its what I want.
While this has been happening, I have been slowly progressing with the rear axle. Forum member @BatMansWilly was a great help with removing all the suspension from the car, and now its time to put it all back in.
Once again its all been sandblasted and powdercoated. The difference between the old, and the sandblasted and painted part, is displayed really well by this next photo.
All new rubber bushes were pressed in with my homemade bushing tool.
I took all the suspension and underbody bolts to the electroplaters and it only cost $40 to have them all zinc plated. I'm really pleased with the result and with the price. This is a budget build after all.
Then I spent literally hours with the tap and die set, tidying up the threads, on the lounge floor in front of the tv. My wife, who is not at all interested in cars, volunteered to help with this process so it was really cool to do together.
Here is an example of what the zinc plated bolts look like in the rear upper control arm.