Vass 762 Report post Posted July 19 Went 50-50 with a mate on this spontaneous project car a few months ago and so far have been struggling to pinpoint what the hell it is that's wrong with it. And just to save everyone the trouble of pointing it out - the engine is what's wrong with it. I know. It's an absolute dog of a 4-banger. Hoping to narrow it down a bit from there. Wouldn't have touched it otherwise but what it's got going for it is that it's got 3 pedals from factory, so that brings the score up a bit. We've (seemingly) tried everything to get her running and are pretty much at our wit's end so hoping the wider hive mind might have some helpful ideas to try and save this ugly duckling. BACKSTORY She's a rather gutless little 316ti with the dreaded N42B18 engine and 165,330km on the clock. All we know is around 3 years ago it developed a "rough idle" and was parked up. A local rally shop owner bought it from one of his clients with the intentions of dropping an M54 in it and turning it into a rally car but never got around to it. After 3 years of sitting it now wouldn't fire up at all so having lost interest he decided to get rid after some quick attempts to get her running didn't lead to anything. I was alerted to it by @Eagle, recognised the name of the fella selling it, quickly got in touch and snapped it up. One other historical tidbit is that in 2018 at 160,700km it got brand new timing chains, guides, tensioners and a bunch of associated seals & gaskets, from Christchurch BMW no less, so it's got one of the 3 big ticket items taken care of at least. WHAT WE'VE DONE Started off by giving the car a good wash, chucked in a battery and read the codes. Checked out the VVT motor only to find the lead not even plugged it. In addition some of the sheeting on the wires was damaged that got fixed with some electrical tape. Plugged back in, cleared the codes, the car will crank and crank but won't start. Checked the fuses, checked fuel pump relay all seemed good. No sound from the fuel pump with the ignition on so sounded like it wasn't priming but seems like these cars operate in some weird, different way, more on that later. Left it there and came back another weekend. Hooked up the battery, tried to start it more out of blind hope than anything and to our massive surprise it fired right up after a few cranks. Even held idle nice and steadily. What a weird little thing. Drove it from the paddock into the garage and onto the hoist. It drove fine but it was stuck in limp mode, still due to the VVT (valvetronic motor) and wouldn't rev above 2.5k RPM. Up on the hoist we unhooked some fuel lines, drained the remainder of the old fuel from the tank and put some 10-15L of fresh 95 in there. Dropped her back down only for her to refuse to start up again... Cranked away for ages but no dice. Removed the valve cover, checked & cleaned the eccentric shaft sensor, swapped in a spare valvetronic motor from a newer 120i, hooked it all up, ran the stop limit adaptation procedure with a scan tool - all ran fine indicating the valvetronic motor and eccentric shaft sensors were both operational. Buttoned it all up, still crank no start. Good thing is no VVT-related codes have come back since, suggesting the fault being to do with a faulty old valvetronic motor. Only code remaining in the DME is for the ambient temperature sensor, which is inconsequential. Decided to check compression and found ~50 PSI across all cylinders which made no sense since the car was running earlier that day. Having read about it potentially being due to the cylinders being flooded with fuel from all the cranking, getting washed down and not sealing properly, assumed it was that and left it there. Came back to it a few weeks later and checked compression again before trying to fire up and risking flooding the cylinders again. Found 170-200 PSI this time around, which was more like it. Also checked fuel pressure. Not sure how these cars operate but with ignition on fuel pressure remained at 0. Only after starting cranking it spiked to 45 PSI then dropped down to 40, and kept falling gradually. After a whole heap of cranking we managed to get her running again just the once. Fuel pressure remained steady at 45 PSI at idle, then dropped with the engine turned off and went all the way down below 20 PSI just 20-something minutes later, indicating potential leaky injectors. So we got the fuel rail out to check. VIDEO Weirdly enough, with the injectors unhooked the car actually fired up for a few seconds and sounded pretty good doing it, much to my mate's audible surprise. The spray pattern seemed roughly consistent and we couldn't note any leakage afterwards with the ignition off either. Spark plugs were completely soaked and reeked of fuel so we swapped in a spare set. Also swapped out some coils for newer spares, checking spark prior to dropping them in. Crank no start. Decided to try another weird experiment by dropping the sparks & coils half way down into the cylinders, which did look quite cool. VIDEO Not sure what this actually tells us apart from maybe that the firing sequence looks weirdly random and inconsistent? The Pattern should be 1342 but it looked like it it skipped one or two cylinders nearly every round. Maybe that's just because it's not all sealed perfectly tight, other than that no idea why it would be off. Bolted everything back on but still... Got fuel, got spark, got compression. Crank no start. Our informed approach has since descended into a crude exercise of 'throwing sh*t at the wall and seeing what sticks' with nothing seemingly sticking. We've since swapped out to a good second hand fuel pump, swapped out fuel filter & regulator, swapped out injectors, swapped out the crank sensor... Haven't been able to get the car running again at all ever since the trick with the injectors. And it got some fresh oil somewhere along the way as well. LIST OF POTENTIALS Take apart & clean out ignition switch Check DME connections for oil contamination Check fuses in DME box, swap out DME relay Update DME software? Borrow timing tool & check timing (probably should have been the first thing to do, although would it have run at all if it were off?) But yeah, that's where we're at. Sorry for the long waffle but thought I'd best lay it all out there. Good thing is that if we were to turn around and part the poor thing out we'd still easily break even so we haven't crossed into silly-territory just yet. As frustrating as it's been at least all we've got to lose is our own time. At this point we're trying to get her running more out of curiosity rather than some pressing desperation but we're quickly running out of ideas. She's a nice wee car and would be a shame to strip it for parts. The compacts aren't the prettiest things out there but I do quite like the look of it in full Msport trim, especially after seeing how well @Harper's one turned out. Was hoping to get her up and running to compare and potentially swap it out with my Swift Sport as a daily driver since it's still a much nicer and more familiar place to be rather than the Suzuki. Other idea was to swap in an M54 but at that point it becomes another weird project car that neither me nor my mate need, nor is there any market for if we were to build to sell. As fun as it would be with a 6-pot it'd be a dumb idea for a daily driver since it'd never get anywhere close to the 7L/100km I get in the Swift, and I already have my "fun" M54 car. Anyway, any thoughts, ideas, words of wisdom much appreciated Quote Share this post Link to post Share on other sites
