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Cammsport

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Posts posted by Cammsport


  1. So I finally settled on a.... 4M41. What's that? The 3.2 TD from a Gen 4 2010 Pajero. 

    Absolutely love it. Definitely not as smooth or refined as an E70. Aaand the 30d has more torque and Hp for less fuel. But the Pajero doesn't leak and parts are quickly acquired through Amayama, which has a warehouse in Christchurch. I fell like I can beat on the Pajero abit more too. 

    7 seats, TV for the middle row, auto headlights/wipers & rear view, leather heated electric seats, headlight washers, PDC, cruise control. Oh, it also has a spare wheel! 🤯

    20230426_173912.thumb.jpg.7487c470017b0fbbfbccfd0b8212472d.jpg


  2. I shortened the pull-rod from the pedal to the booster and admittedly the brakes are night and day better. Less travel to engage the brakes. Pedal distance can't be adjusted due to the position of the brake light micro switch (unless you modified the steel assembly). 

    After a closer inspection, the clamp onto the shaft on the steering rack was loose! This is hopefully the play they mentioned. I'm bloody glad he found it, although it wouldn't have come apart due to the recess on the shaft for the bolt to go through. New 8.8 bolt and STEEL self-locking nut installed. The nylon must not have appreciated the heat from the manifold. 

    My cert plate is under the trunk carpet as I didn't want it in an obvious location like engine bay or door jam. 

    • Like 1
    • Thanks 1

  3. I knew the wiper blades were done, but I thought I'd fly through. Game plan is to lengthen the adjustment rod for the brake booster and then tighten the adjustment nut on the bottom of the Z3 rack. I don't want to tighten the nut alot as I don't think there is any issue at all. No play in UJs. Rack ends are new and tight. 

    I'm also judging the inspector for his handwriting and wording 😅

    20230314_111352.thumb.jpg.609cc690730c8c1a6e382ccd57ebc690.jpg

    • Like 1

  4. On 6/11/2022 at 5:09 PM, Allanw said:

    Does that cranking video sound VERY wrong to anybody else???

    It doesn't sound like the compression is correct/evenly spaced.

    Compression test and check the cam timing??

     

    Chocolate biscuit to you Sir (and everyone else that mentioned compression). Cylinders 4 and 3 are ~300psi. Cylinder #2 is 270psi and #1 is 50psi! Acetone soak with ATF didn't help at all. Oddly enough with each cylinder at TDC, there's very minimal leaks that I could hear.

    I'm determined to get this going before my 1 year anniversary of ownership. Considered a donor engine but I think I'll do it properly and give this engine a birthday. New timing chains, sprockets and tensioners. Water pump and thermostat. Piston rings (bores look fine, so I don't thing I need to do anything too drastic there). Head gasket and head bolts. Trans filter. Let me know if there's anything else I should tackle. Won't know the condition of the bearings until I have it out.

           
    # P/N Description Amount
    1 11257807289 Piston ring kit (3 rings) 4
    3 11137807302 sump gasket 1
    4 11147797491 timing case gasket 1
    5 11288574958 accesory drive belt 1
    6 11517807311 water pump 1
    7 11517805190 water pump gasket 1
    8 11517805192 thermostat 1
    9 11517806975 thermostat gasket 1
    10 11427802114 oil filter housing gasket 1
    11 TCK133C  (FAI) FAI AutoParts TCK133C Timing Chain Kit 1
    12 11127807017 valve cover gasket 1
    13 11317797516 camshaft sprocket bolts 3
    14 13527800395 hp fuel pump sprocket bolt 1
    15 11417807350 oil pump sprocket bolt 1
    16 11128506130 Head gasket 1
    18 24152333907 Trans filter kit 1
    19 17227581147 trans cooler o rings 2
    20 11128513128 cylinder head bolt set 1
    • Like 1
    • Thanks 1

  5. Threw the borescope down the injector holes to see what kind of engine I had. All in all, not too bad. Cross hatchings still present and no scoring that I could see. But a heck of a lot of carbon build up on the pistons. See below. Vertical lines on #4 are from fuel seeping down the cylinders when injectors were removed.

    IV001135.JPG.f5edd4ba7139b4210fcc03d9c45b12a5.JPG

    IV001137.JPG.85accae6e99f51111ba4840276983f7b.JPG

    IV001127.JPG.5c0c78d20e1bed097cd7ac5097c3a44c.JPG

    IV001134.JPG.b1fb021208a4541067c2852e1ef99004.JPG

    And from a top down view, there's an obvious fault on #1 cylinder. The piston is offset to one side which I assume is from the rings.

    IV001145.JPG.748081c22a9dbc9da99c1dd5f7d30214.JPG

    A lot different to #3 if you were to compare.

    IV001149.JPG.46e61d2b2f3676d0809faefd6d00a3dc.JPG

    A view of the top end shows how bad the carbon build up is.

    IV001130.JPG.1ea79fccb31a497157789ac7dea5d465.JPG

    And a video of #3 so you can see the general condition.

    At this point I think I'm wasting my time soaking the cylinders, hoping the rings will free up. I think the engine needs to come out, pistons removed, carbon removed and rings replaced. Will give me the opportunity to replace the timing gear too for piece of mind. If anyone has any tips or pointers, fire away! If the head is carefully removed (all head bolts loosened incrementally), do i still need to have the head skimmed? Was hoping to avoid the extra cost.


  6. Mustered up some motivation to get back to the lemon. Found some more lemony goodness. 

    20230112_110846.thumb.jpg.03d4448fb136ccccef9df22be94ad995.jpg

    Loom, glow plugs, turbo, radiator, intercooler and belly pans removed. Turbo found to have some lateral play on the shaft, so that'll be getting rebuilt/replaced (anyone have any experience with the DIY rebuild kits?). Looks like I caught it early enough and there's no shrapnel anywhere. 

    When removing the belly tray, I found the little brass olive that goes in the fuel lines to the injector. Can't find the 2nd one. Royaly p*sses me off that the garage has had such sloppy workmanship. None of the fuel lines blanked. Injector left uncovered. Would be keen to send a sulky email as opposed to bad feedback on Google, but I doubt it'd achieve much. 

    Plan from here is to remove the intake manifold and use my new leakdown tester to pinpoint where the air is escaping from. I'll also loan the borescope from work to see if there's any damage to cylinder bores before going any further. 

    • Like 3

  7. 24 minutes ago, balancerider said:

    Looks pretty tidy. The fact it's still on OEM Bridgestone runflats (at $600+ a corner) suggests they probably haven't cut too many corners on maintenance

    He has spent a heck load on maintenance. EGR cooler failed, rear door actuator and stuts failed, rear air bag struts leaking, various suspension components replaced (expected). Couple grand each visit. 

    • Like 1

  8. Hi all, about this time last year we were looking at diesel E70's. I never got around to pulling the trigger on one and we moved to the South Island. Now that we've found ourselves being in a more "outdoorsie" situation, we're back on the hunt for a 7 seater 4WD. 

    I was keen on a E70 30D/40D. But since last year we have bought a e87 120D N47, and it has been an absolute lemon! (have a look here if you like sight-unseen lemons) Since then I have realised that diesels are pretty expensive to service with things like injectors, HP fuel pumps and timing chains (on the power delivery side of the engine) if you're unlucky. Not to mention the carbon build up if it hasn't been cared for correctly due to the emissions critical componentry. Also, my main parts suppliers like FCP aren't euro diesel friendly. Also, diesel isn't far off premium petrol prices down here. Not to mention diesel kms on top.

    I understand that the 35i's aren't as torquey or efficient, but are there any other cons to the N55? The forums seem to suggest they're ok and single turbo vs the N54 seems like there's less to go wrong?

    Tell me what you reckon. 

    P.s my ideal checklist, if you happen to know of something on the market is...

    • Alpinweiss (for sun baking avoidance). 7 seats. Leather (heated). Adaptive cruise. Facelift. NZ new. Some form of servicing history. Less than 160,000kms and $20k. I don't ask for much, right?

    More post-script.. I love this forum. Cheers everyone.

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