The CSL secondary air rail and SMG reservoir were waiting for me when I got home from work this afternoon.
I took the opportunity of having 1 out of 2 children with the grandparents and made a start on...
CAD Project 2: Adapter for Bosch *101 MAP sensor
With the air rail and sensor now in hand I was able to check the fit and measure up:
I was aware that you either have to trim the nozzle or stand off the sensor and that's fine, but I wasn't prepared for this:
Now in practice this probably won't matter too much, but it's not as good a fit as I expected.
Also as I had read elsewhere the o-ring will need to be replaced for a correctly fitting item. It's far too loose in this application. If people are buying this sensor and just chucking it on it's not going to be a good seal/fit, there's work to do to make this fit decently.
So I decided to get on with it and draw up the stand-off plate + second mounting point. For reference here are a couple of close-ups of the mounting point on the rail.
And here's some close-ups of the sensor:
And this is the stand-off that we need to account for:
It measures in slightly more than 1.5mm but I'm going to make the standoff 2.5mm thick to allow a little wiggle room.
I knocked this up and have sent it off to Dad to have a first prototype printed for fitment checks:
I'll report back on this when I have the prototype in hand. I expect there will be fine-tuning adjustments to make.