Karter16's E46 M3 Journal

[Karter16 404]

Some “pieces of plastic” in my wife’s words arrived today. She’s right, they are pieces of plastic, but they’re special in that, unlike my current ones, these ones don’t have any scratches on them.

Was struggling to find them in stock anywhere so jumped on a pair I found being sold out of Lithuania. 

they arrived and they have a manufacture date of end of Jan this year, so they can’t be THAT out of stock haha.

[Karter16 404]

Made a bit of progress this weekend. A couple of weeks ago I took the car for its WOF, which it failed for the first time in my ownership, due to the weeping high pressure power steering line. This was annoying but not unsurprising given it’s been weeping since 2017 and I’ve been intentionally avoiding it for as long as possible (given the new ones start to weep again fairly quickly anyway).

Anyhow, needs must, so I placed an order with Schmiedmann for the power steering line and associated bits and new wiper blades (which also needed doing) as well as a bunch of other stuff that fit in the box without increasing shipping cost.

That arrived this Friday just been:

So on Saturday I took the car round to Dad’s to swap it over (Dad’s driveway is a more advantageous angle than mine, so with that as the excuse I snaffled a few hours of his time as well).

I was thankful for a second pair of hands as although swapping the line is very straightforward, it was super annoying getting tools in to undo the vibration dampening brackets and put the new ones on.

The offending item:

It was good to actually do something on the car. Last time I really did any work on it was in 2019 before my son’s operation. It was pretty cool this time to have him helping me as well 😍

 

With the power steering fluid topped up and new wiper blades fitted the car is ready to pass it’s WOF recheck this coming week. The other items will remain on the shelf for now (except perhaps for the rear boot lid struts because the honking noise annoys me).

The other thing I’ve been doing this week is setting up an old MacBook as my workshop PC (this involved barbaric things such as using a flash drive to install Windows 10 on it, manually installing drivers, and other such horrors that I thought belonged in the 2000’s). Anyway it’s all setup nicely now. Currently using it with my K+D CAN cable but will probably purchase an ICOM interface at some point so that I can hopefully retire my DIS VM for good!

Will be making another order from Schmiedmann this week - I have a fairly lengthy list of parts to get through, so biting the list off in chunks for now.

Till next time!

[Karter16 404]

So last night I got round to doing something I’ve been meaning to for a long time - flashed the GDSMG2 module with the ‘255’ CSL binary using WinKFP. I also flashed the DME with the CSL SMG shifting and rev matching parameters and the clutch inertia parameters using BMW Flash and the ECUWorx MSS5X Binary Modification Tool.

To provide stable supply to the battery I hooked the car up to our Subaru with jumper leads during the flashing process to minimise the bricking risk.

 

I then flashed the GDSMG2 module first with WinKFP:

Followed by taking a partial copy of the DME user data area, modifying it with the ECUWorx tool, and then flashing the modified binary back to the DME:

The MSS5X Binary Modification Tool is great. So easy to use and such a time saver. I am completely confident in my ability to modify the binary by hand, but I spend a fair chunk of my time in the depths of software, so when it comes to extra-curricular car activities I was more than happy to spend $40 to save the time and mental effort that would be required.

The flashing process went flawlessly for me, and I was all done in about 45 mins. For anyone doing it my advice is as follows:

1: Ensure that your programming platform is stable and working. I gave my hardware, OS cable, etc a good work out with INPA and ISTA first to get as much confidence as I could that the connection to the car seemed reliable.

2: Make sure you have a stable power supply. Either jumper to another (running) car, Or fork out for a supply mode charger.

3: Read up carefully on the process, make sure you know the steps and that you have everything in place, you don’t want to be messing around figuring stuff out when you’re in the middle of doing it.

4: Make sure you understand that flashing modules over OBDII is inherently risky, and that you can’t eliminate all risk. Make sure you can live with it going bad, and that you have a plan for how to resolve if you end up with a bricked module.

 

So onto the CSL binary and DME updates themselves…

Everyone says how much better the CSL binary is. I’ve heard lots about how it’s faster. To be honest I wasn’t sure if I was going to like it. The standard SMG software has always seemed pretty decent to me, and it’s plenty fast to begin with, so I wasn’t sure I wanted more speed and harshness.

Oh how wrong I was. The CSL flash is a bit faster, but the real benefits are how much smoother it is shifting under acceleration, and how wonderful the rev matching is on downshifting. It’s a revelation. It significantly improves the SMG function, without taking away any of the character that makes the SMG special to begin with. Suffice to say this change will be sticking round on my car!

Edited April 28, 2022 by Karter16

[leonf 162]

On 3/2/2022 at 2:17 PM, Karter16 said:

Thanks - very happy with it. Just on $1000USD including shipping, customs, etc. 😬

Sounds like a lot - but I sold a 1973 Mazda rx3 steering wheel last year (great condition - original) for just over $2.5k.  It had a lot less buttons on it, too.

[m325i 709]

Quote

much smoother it is shifting under acceleration, and how wonderful the rev matching is on downshifting

It changes the car and I would buy another SMG car with no hesitation because of it. Enjoy!

[Karter16 404]

A package finally arrived from Schmiedmann today. Some of the parts probably aren't very high volume and there was a bit of a wait on some of them being available, but Schmiedmann got everything in last week and managed to get it shipped out before their summer vacation.

• Mouldings for rear side windows
• Front door channel seals
• Inner window channels
• inside entrance covering panels
• Entrance covers
• A pillar airbag cover inserts
• couple of trim pieces around the doors
• Washer nozzle for headlight washer to replace the one that bailed on me during a drive 😫

 

[Vass 830]

16 hours ago, Karter16 said:

A package finally arrived from Schmiedmann today. Some of the parts probably aren't very high volume and there was a bit of a wait on some of them being available, but Schmiedmann got everything in last week and managed to get it shipped out before their summer vacation.

Lucky you. I'm waiting an extra month because of one item out of 50

[Karter16 404]

1 hour ago, Vass said:

Lucky you. I'm waiting an extra month because of one item out of 50

Oh man! They were really good keeping me updated, and they checked to make sure I didn't want to ship the rest of the stuff out before their vacation, and then the last couple of items arrived and they got it out the door in time. 

I wasn't in a rush so was happy to wait, none of this stuff is going on the car yet anyway haha

[Karter16 404]

So the car has always had a fair amount of clunk when shifting load onto the drivetrain (particularly when upshifting under power). It persisted after the full drivetrain rebuild I did a few years ago, and I was beginning to wonder if the diff was knackered.

As I was doing research around this issue I came across this thread: https://nam3forum.com/forums/forum/main-forum/e46-2001-2006/46469-7-year-review-of-my-smg-from-clunk-to-no-clunk which reported what sounded like similar symptoms and noted great improvement with doing a full factory reset, bleed and relearning of the SMG system using INPA (as opposed to the soft reset which can be done by pulling back on the paddles).

This afternoon I decided to give this a go (with a helping of trepidation as if your SMG is weak in any way the factory reset has a tendency to point this out during the bleeding and shifting process). This led to the first win of the afternoon:

Green for good. The SMG reset ran no problems.

Second win for the afternoon was my son and I took the car for a test drive and the clunk is completely resolved. Can shift up down through the rev range both on and off the power and the clunk is gone. Would have done this long ago had I realised 🙄 - learn something every day!

 

Second thing I did was something I've been meaning to for ages. After I did the VANOS rebuild some years ago I ran the VANOS test in DIS, and was noting the intake times were longer than ideal - indeed they were above 400ms. Made a note to test again once things had bedded in, but life got in the way and I never did it. Ran it today and everything looks good. Intake times around 250ms and Exhaust times around 200ms. Not ideal, but within range so I'm happy for now.

 

In new parts news I've ordered the climate control relocation kit as I can't stand not having CarPlay any longer. After much to and fro I've decided I can accept the non-OE look of a modern unit fro the improved day-to-day usability. I'll box all the original stuff so it can be returned to original as/when needed.

[m325i 709]

Which head unit did you go for? 

Out of interest what do you use car play for? Maps seems like the obvious (rarely use that), otherwise why not just a bluetooth connection? 

[Karter16 404]

1 hour ago, m325i said:

Which head unit did you go for? 

Out of interest what do you use car play for? Maps seems like the obvious (rarely use that), otherwise why not just a bluetooth connection? 

I haven't bought it yet but am planning to get the Pioneer DMHZF9350BT. It's single DIN with adjustable float - I've seen some photos of installation in an E46 and it looks to be acceptable. Obviously a floating touchscreen is going to look a bit out of place in the E46 cabin, but the alternatives that look fairly OE just don't meet my bar for user experience/reliability. So decided that I would suck it up and get something clearly not OE that works properly.

In terms of CarPlay - it's just having something I can interact with safely while driving. I use maps all the time (to keep me updated on fastest route, not to know where to go) and I prefer having music/call/etc controls I can touch. I've got a bluetooth interface at the moment, but it's not ideal for me, hence deciding to go this route.

[Cement 871]

Just chucking my 2c into this one ... really want(ed) the modern Blaupunkt https://blaupunkt.com/product/frankfurt-rcm-82-dab/ as I only have the single DIN space. It's just so expensive though I could not justify it ultimately 😕 I did read a thread some place else that described modern headunits as looking like a 'robots dildo' which was a good lol

Anyhooo I went with the Alpine mechless UTE-73EBT as the least terrible looking option. Have the centre mount kit on the way from BMW.

Another option that is interesting is the JVC which is single DIN and has a screen for reverse camera, which is fairly unique. https://nz.jvc.com/car/audio_receivers/kd_x560bt/

Looking forward to seeing the finished result, jealous getting the car play / android auto compatibility !!

[Karter16 404]

4 hours ago, Cement said:

Just chucking my 2c into this one ... really want(ed) the modern Blaupunkt https://blaupunkt.com/product/frankfurt-rcm-82-dab/ as I only have the single DIN space. It's just so expensive though I could not justify it ultimately 😕 I did read a thread some place else that described modern headunits as looking like a 'robots dildo' which was a good lol

Anyhooo I went with the Alpine mechless UTE-73EBT as the least terrible looking option. Have the centre mount kit on the way from BMW.

Another option that is interesting is the JVC which is single DIN and has a screen for reverse camera, which is fairly unique. https://nz.jvc.com/car/audio_receivers/kd_x560bt/

Looking forward to seeing the finished result, jealous getting the car play / android auto compatibility !!

That Blaupunkt unit is gorgeous! 

Yeah it's a challenge to find something that fits with the car. the likes of the Dynavin and the Avin are closeish, but the buttons aren't quite right on the Dynavin, and the Avin sounds like a reliability nightmare - which was why I ultimately decided to go for something that I know will be out of place, but will at least work properly.

I'll post up here for sure to document the install and show the end result. The relocation unit probably won't be here for another 6 weeks or so, so will be a while before I get it all setup I imagine.

[Karter16 404]

Relocation frame for the climate control arrived today - glad I didn’t pay for express shipping as it came super quick anyway.

brand new - manufactured in 2007. Not sure if this is old stock, or they haven’t been manufactured since, but anyway, I now have one!

[Karter16 404]

Well it's an exciting week in the life of this project.

Around 18 months ago I decided that I wanted to take a bit of a deviation from keeping the car stock, and look into options around bucket seats. Although I want to ensure that I can always revert the car exactly to stock, I felt that bucket seats would provide a significant improvement to the driving experience of the car. I find I move around a fair bit in the standard sports seats, so wanted something that would hold me better.

I looked into many options for seats, and fairly quickly zeroed in on the Cobra Nogaros. I was keen though to keep the look of the seats as in keeping and period correct as possible so I reached out early last year to Cobra to enquire about custom upholstery with Alcantara and laser fabric to replicate the genuine CSL seats. I was pretty excited to hear that they were working on the Munich Edition Nogaros (which were released later that year). 

Unfortunately the other key requirement I had is that I didn't want to have to go through the process of getting a cert. I spent quite a bit of time trying to work out whether there was a path to that using OE sliders, Brey-Krauss (or similar) mounts and Cobra Nogaros. Slid all the way forward you get very close to a 300mm gap, but the other key requirement that the sliding mechanism be accessible to the rear passenger was going to be hard to achieve (and pretty much impossible without going down the cert path).

As a result, when the Munich Edition Nogaros were released I ultimately didn't pull the trigger (although I still think they're a cool option)

 

There was of course one other possible option which met all of my exacting requirements...

I'm now the proud owner of a pair of genuine CSL seats 😍

These particular seats came out of a low mileage car and have sat in storage for the last 10 years, so as a result are in amazing condition considering they are 20 years old.

I only picked them up last night, and probably won't have time until the weekend to get them into the car, but I'll certainly be updating here when I do!

[leonf 162]

oh, my beating heart!!!   They are spectacular.     And if they are the seats recently on TradeMe, then NOT a cheap addition to the car.  One wonders why and how a set of these became separated from the csl they came in??   But great score for you, for sure!

[Karter16 404]

Well with a wife recovering from a major surgery and two small children I haven't had a lot of time to get down to the car, but I did manage to grab a couple of hours today while the smaller of the tiny humans napped.

The sports seats were out in no time (surprisingly easier to manhandle out than various forum posts had led me to believe, they're not THAT heavy and unwieldy), and sadly plainly showing how long it is since I properly cleaned the interior 🙈

 

This finally gave me the opportunity to get the wet vac out and finally clean up the coffee that had presumably been spilt by a previous owner of the car. It looks like it must have spilt on the passenger seat and dripped through to the carpet. (underside of the seat did not show signs of coffee however so 🤷‍♂️). I did a vacuum and wet vac on the bits that needed it. Just did a fairly quick clean, as still intend to pull everything out and do a deep clean at some point in the future (I was running on limited time today).

 

That's better!

Then it was time to get the bucket seats into the car. Being significantly lighter this was fairly easy, I used towels etc. round the door to make sure I didn't scratch the seats, but it wasn't really needed as it was easy to fit them through the door and into place.

 

After connecting the wiring it was on to getting the seat placed properly and torqued down. I followed the advice that M3_Power had given me to make sure you keep sliding the seat back and forwards on the sliders as you tighten it down, to make sure its sliding freely and locking into place correctly with all 4 locking pins when you select a position. That was all pretty straightforward and in short order I had the passenger seat installed.

 

Then it was on to the driver's side, and again just a case of repeating the process. More straightforward and quicker to do than I was expecting, and THEY LOOK AWESOME!

I haven't had a chance to take the car for a drive yet, but will try to take it for a drive tomorrow. These photos also highlight that I really need to get the new steering wheel installed, as the old one is looking pretty bad now. Might try to get that done tomorrow as well, will see how I go.

In terms of the seats I'm super happy with them, they're exactly what I was wanting and it's so satisfying having bucket seats that are genuine, period correct, look awesome, and are in amazing condition. They were of course $$$, so I wasn't completely sure I wouldn't experience some form of buyer's regret, but I have not so far 😂

Very happy 😍

[Karter16 404]

9 hours ago, leonf said:

oh, my beating heart!!!   They are spectacular.     And if they are the seats recently on TradeMe, then NOT a cheap addition to the car.  One wonders why and how a set of these became separated from the csl they came in??   But great score for you, for sure!

Thanks! yeah they really are gorgeous! And yes, they were not cheap, but provided I look after them they should hold their value pretty well in comparison to the other options I was considering.

Yeah I'd love to know the story of why they were removed from their original car. I don't know why in this case but I do know in general it was not uncommonly done in the UK where the car was being used on the track and a bucket seat that supported use of a harness was required. (I mean if that was me I would have still kept the original seats rather than sold them), but I guess back then you could buy replacements from BMW etc. and maybe it wasn't foreseen that they'd become quite so popular/unobtainable 🤷‍♂️

[Karter16 404]

Well another weekend day, another nap time, another short window to get some stuff done on the car.

The plan for the day was replacing the steering wheel with the new OE item that I purchased last year, but while I waited after disconnecting the battery to be sure to be sure that the airbags were clear to work with I decided that today was finally replacing the gas struts on the boot so that the car no longer sounds like a dying goat when you open the boot lid.

The old one

 

The new one - not genuine because I couldn't justify $50 more each to get the "E46 M3" stamp on the genuine one, given these are probably going to start groaning again after a couple of years anyway.

 

Then it was on to swapping out the wheel. Pressing in on the clock springs to release the airbag is the trickiest part of the exercise, but even that was pretty straightforward as I had the new wheel to refer to which meant I was able to see exactly what it was I was trying to press on, and how much force was needed to depress the spring. I had the old one out in fairly short order.

 

And the new one was even easier to install. Pushing the airbag back into place at the end is extremely satisfying.

 

 

Am planning on getting the dash and gear surround trim in Titan Shadow at some point so that it all matches/looks original.

Edited June 4, 2023 by Karter16

[Cement 871]

Looks awesome, I always get so jealous of the non-triangle air bag wheels !! I'm stuck in the single stage airbag dark ages hah.

Keep an eye on my interior revamp thread, going to paint my trims once the roof is sorted and I've got some sort of at home spray booth contraptionised 👍

[RVDT 6]

Quote

Am planning on getting the dash and gear surround trim in Titan Shadow at some point so that it all matches/looks original.

3M 2080 M211 Matte Charcoal Metallic Wrap.

A metre of it was ~ $80.00 from Computaleta - had to wrap a few trim parts on pax door handle due to dreaded sunscreen (don't know whats in that stuff but it is like paint stripper) you won't be able to tell the difference. 

[Harper 547]

They're also really not very expensive just to buy new from memory. That's what I did. and then painted the door handles with GM8573, it's almost a perfect match for the OEM colour. 

Picture below of my painted door trims next to a brand new dash piece from BMW.

[m325i 709]

Thank you for the code. Had some done professionally and they match well. Tried to DIY one door and it was off. (I have since painted the wheel black and the front trims Alcantara). 

Eventually will do door handle again

(But I'm colour blind so )

Edited June 11, 2023 by m325i

[bradgalbraith 218]

On 6/4/2023 at 4:21 PM, Karter16 said:

Well another weekend day, another nap time, another short window to get some stuff done on the car.

The plan for the day was replacing the steering wheel with the new OE item that I purchased last year, but while I waited after disconnecting the battery to be sure to be sure that the airbags were clear to work with I decided that today was finally replacing the gas struts on the boot so that the car no longer sounds like a dying goat when you open the boot lid.

The old one

 

The new one - not genuine because I couldn't justify $50 more each to get the "E46 M3" stamp on the genuine one, given these are probably going to start groaning again after a couple of years anyway.

 

Then it was on to swapping out the wheel. Pressing in on the clock springs to release the airbag is the trickiest part of the exercise, but even that was pretty straightforward as I had the new wheel to refer to which meant I was able to see exactly what it was I was trying to press on, and how much force was needed to depress the spring. I had the old one out in fairly short order.

 

And the new one was even easier to install. Pushing the airbag back into place at the end is extremely satisfying.

 

 

Am planning on getting the dash and gear surround trim in Titan Shadow at some point so that it all matches/looks original.

Depending on what you want to do, I can help out with the trims. I’ve recently repaired and recoloured mine on my E46 M3. I run the Auckland Central Trimfix franchise  

[Karter16 404]

On 6/10/2023 at 5:55 PM, Harper said:

They're also really not very expensive just to buy new from memory. That's what I did. and then painted the door handles with GM8573, it's almost a perfect match for the OEM colour. 

Picture below of my painted door trims next to a brand new dash piece from BMW.

Yeah I'm thinking that I'll probably go down this route. The current silver trim I have is absolutely flawless, so thinking that I'll sell it on to someone who wants the silver and then replace with a new set of Titan Shadow rather than painting over trim that's in mint condition. I don't have to do the door handles as a previous owner had them wrapped in leather/pleather and it's actually a pretty decent job and wears well, so will probably leave as is.