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E46 M3 Subframe cracks

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Worst one we have had to repair. Most have very minor cracking if any.

Highly recommended preventative maintenance.

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I think I know this car... PM the Rego Ray and I'll check on Monday.

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Now repaired and stronger than most. We went for overkill on this one just to make sure.

Averaging one a week lately although most are just preventative.

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ugh, you know its horrific when you can see the cracks on the inside of the boot!

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Wow... And I thought mine was bad..

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Is this a generic E46 problem or one that's generally limited to the M3? If it's broader than just the M3 how on earth did this happen?

Are there any overseas threads going in to greater detail on the issue? I'm astounded that a problem like this is appearing on anything other than Soviet bloc and Chinese knockoff shitboxes :huh:

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What goes into repairing the usual e46 subframe cracks?
Is it much like the e36? e.g Weld up and add reinforcements (or in my case replace both cross members)
Do you use the expanding foam as well?

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It's really sad such an integral part of the car fails like this.

Seeing it and experiencing it with my E36 was one thing, yet these E46s are even worse..

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It's quite a big job. Long and lengthy.

If it wasn't for the Hell BM team, no idea what I would of done.

Here is the photo of the hole on my left side... Had a little cry when I saw it.

My car is a 323ci for those wanting to know - so not just the M3s!

I would recommend all those with E46 get it checked!

Posted Image

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Is this a generic E46 problem or one that's generally limited to the M3? If it's broader than just the M3 how on earth did this happen?

Had it on my 328. Had the subframe replaced and the replacement was heavily reinforced with steel plates for good measure.

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No amount of welding or plates will fix that as it's an inherent design flaw.

Interestingly when I was browsing at diecast cars I came across this photo - now I don't know how accurate these diecasts are, but if it is at all accurate (you'd think so as it was an official BMW dealer version), it seems that BMW knew about the issue and decided to reinforce it in the M3 GTR Road Version (which never actually made it into official production).

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Now I know a few companies make aftermarket version of these ... some better than others. But in my opinoin, these are the best ones I've seen (diff rear bolts are bolted straight to the bar in boot instead of the floor):

http://www.masonengineering.net/Subpages/E46.htm

E46rearX.jpg

Edited by M3_Power

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