I got the chance today (making the most of winter before the weather improves and I get started on house projects again) to get started on a project I've been wanting to do for a long time.
The goal here is a 1:1 replica of the SMG shifter knob. Why? It occurred to me some time ago that modern manufacturing techniques present an opportunity to create a twist on the stock SMG shifter to make something a little bit unique.
The plan is to have the knob 3D printed in titanium and then finish it to a polished surface which will hopefully be a cool twist on the chrome of the original item. The 4 leather pads I'm planning to do as leather-covered TPU with an ABS or similar backing (drawing heavy inspiration here from how heinzboehmer recovered the pads on his SMG).
Why titanium? It is of course a PITA to finish, and it might not end up working out, but I've decided to give it a try for two reasons. Mostly because it's a cool thing to try, secondly - thermal conductivity. One of the nice things about the OE shifter being plastic is that the shifter doesn't feel ridiculously cold to touch on a winter morning. This is because plastic has poor thermal conductivity. Titanium of course has much higher thermal conductivity than plastic, but also it's an awful lot less than stainless steel or aluminium, so will help to reduce this effect.
The model above as you see doesn't have the pockets cut for the leather pads, reason being I want to do a test print to make sure that I've got the internal geometries right first in case I need to change anything that affects the pockets for the pads. I'm intending to reuse the OE clear acrylic centre insert which mates the shifter with the shaft, so I need to make sure it's a spot-on fit.
Anyway - first draft is being printed and will do some test fitting when I get the parts.
In the meantime here are a few screen caps of the two parts: