Back on the road post-lockdown.
As per last post I was having a challenge bleeding the clutch. Tried pumping clutch method (till my son and wife got fed up), reverse bleed, vacuum bleed and power bleed (thanks Nick from Weitz Ind. for the loan) but just couldn’t get all the air out and good pressure.
So I ordered a replacement slave (waited a week from FCP), installed and still no improvement! So ordered new flexible hose into the slave, master cylinder from FCP (another week) and inlet hose and connector locally (Level2).
Once I got the master out it was obviously toast with gaiter torn and weeping.
Followed an excellent diy on how to replace the master and clean/re-lube the pedal assembly
https://www.bimmerforums.com/forum/showthread.php?785827-Clutch-Master-Cylinder-Replacement-amp-Creaky-Pedal-Fix-DIY
It is a real fiddly job in an awkward place. Having the drivers seat out imo made it a lot easier.
Used the power bleeder, so easy to use just put a bottle of Castrol Dot4 in container, Connect to reservoir, pump up to 20psi, connect hose and catch-can to slave, open nipple, wait until fluid comes through and no air. Done.
While waiting for parts I had collected some replacement door cards from Pick-a-part. They were from a 98’ coupe in grey, had a crack but otherwise great condition with no separation and pockets sound. Plastic top rails were broken but I had sourced some alloy replacements ex-Turtle Labs.
Cleaned, repaired and painted the cards. Once we got to Level3 I was able to drop off to Master Trim here in Hamilton. I also dropped in the drivers seat which was well worn, separating and shabby. I sourced the material out of Arizona when I was in SoCal last year.
While I had the seat out I removed the passenger seat as well and gave the carpets and seats a good clean.
Master Trim had them back to me inside a week and what an improvement.
Turtle’s recommendation is to place the top rail in its door clips apply the adhesive to the rail and I used Ados High Performance Adhesive Sealant which is flexible, handles heat and similar that used for mounting windscreens. Based on my research should do the job.
Interior looks great now and even has that new car smell. Makes such a difference.